Sincrojet

SINCROJET

INTEGRATED SYSTEM FOR BLOWING, FILLING AND CAPPING PER BOTTLES

It combines a linear blower with a rotary fi ller/capper through an innovative direct bottle transfer system (Patent Pending). This simple and reliable solution ensures high quality standards and productivity of up to 16,000 bottles per hour.

Sincrojet guarantees the highest container quality while maintaining compact dimensions, simple construction, and very high hygiene.

Sincrojet represents the best technology currently available in terms of preform processing, blowing, bottle handling, filling and capping and it is the best solution for all types of products: still and carbonated, cold or hot, with or without pulp, sensitive products (dairy, juices), food products (oil, sauces, etc.), or personal care, even when using ultra-lightweight bottles.

Advantages of the integrated Sincrojet system

Cost reduction:

• Reduced investment: No silos, unscramblers, and air conveyors required
• Labor savings: a single operator for the entire system
• No maintenance and format changeover costs for air conveyors
• Reduced energy consumption: lower installed power
• No air conveyors: lower power usage and no filtering costs
• No bottle rinsing required: reduced water and electricity consumption

Blow molder advantages

• Simple construction
• Fully electric machine, with Brushless drive
• Innovative and extremely compact heating ovens: low energy consumption (lower bottle unit cost)
• Optimized blowing unit with air recovery function (over 30 % of air is recovered and recycled by the system)
• Modular blow moulding presses

Filler advantages

• No contact between filling valves and bottles: maximum hygiene
• Volumetric filling with magnetic or mass fl ow meters
• Maximum filling accuracy
• Simple filling valves with no stagnation points, easy to sanitize
• Manual or automatic dummy bottle insertion
• Base frame composed by an innovative reticular structure made of stainless steel tubes connected by pressure joints and structural bonding (patented system)
• Sloping, self-draining base, completely in stainless steel

Main features

• Best solution for lightweight bottles
• Hygiene: lower risk of impurities in the bottles; the bottles hygiene level is naturally ensured by high temperature heating the PET preforms and transferring them directly to the filler
• Laminar fl ow cabinet with HEPA filters to ensure a controlled atmosphere throughout the complete process and high hygiene standards
• Maximum flexibility
• Wide range of bottles, necks, and caps
• Reduced format changeover times
• Different filling process available
• Suitable for filling carbonated and still products
• Compactness: savings in space and ergonomics
• Easy access to the machine thanks to side guards that are floor-mounted and secured to the machine base
• Machine designed and built in compliance with the EHEDG regulations

Ultraclean version

This special confi guration enables to blow sterile containers suitable for fi lling sensitive products, such as fresh milk and dairy, ESL milk, fruit juices. To obtain sterile containers, the preforms are sterilized using hydrogen peroxide (H2O2); with this system it is possible to blow square, rectangular or in any case non-cylindrical, sterile containers, even with the handle, for fi lling in an Ultraclean environment.